CUSTOM PACKAGING FOR GROWING BRANDS   ·   UNITED STATES / USD
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Boxes / Made for your brand

Custom Mailer Boxes

An unboxing worth remembering. Bring your brand into the delivery experience with printed mailer boxes for ecommerce orders, subscription kits and product launches. Share the dimensions of your products and any inserts to define the right fit.

Custom Mailer Boxes with example custom branding View larger
Design inspiration. Your packaging is made with your artwork and approved specifications.
Your brand. Your finishing touches.

Need a custom size or a different finish? Add it to your quote request.

SEE YOUR BRAND IN 3DYour box. Every angle.

Set your size, place your artwork and send your design for a quote.

Design this box in 3D Visual preview · Final specifications confirmed with your quote.
Priced for your projectSize, quantity & print determine your quote.
Make it yours

Build your packaging

01 / 02

Choose your starting point. We'll confirm the details in your quote.

01 Size & format

Need a different fit? Include your dimensions in the next step.

02 Order quantity

Choose your order quantity. Minimums and availability are confirmed in your quote.

03 Print your brand
04 Artwork

You can attach a PDF, PNG or JPG in the next step.

Your starting specificationCustom quote

Next: contact details, artwork & delivery.

No payment now. Review pricing and production timing before you commit.

Delivery & approval Need help choosing?
The details that matter

A closer look.

Bring your brand into the delivery experience with printed mailer boxes for ecommerce orders, subscription kits and product launches. Share the dimensions of your products and any inserts to define the right fit.

Prepare your specification

Internal length, width and depth; packed weight; inserts; inside/outside print areas. These are details to provide for review, not a list of confirmed options.

Compare before you choose

For hinged boxes for ecommerce kits and unboxing, start with the intended use and the complete packed product. A similar appearance or size label does not confirm the same construction or performance.

Explore by industry

E-commerce · Retail & CPG

Prepare your artwork

At a glance

Material
Corrugated board; print and board specification confirmed by project.
Size & format
6 × 4 × 2 in · 8 × 6 × 3 in · 10 × 8 × 4 in · Custom size. Include exact dimensions in your request.
Branding
Share your artwork and preferred print colors. We'll confirm the suitable print method and finish.
Quantity
Request the quantity you need. Minimums depend on the final specification.
Artwork
Attach your file with your request, send it later, or ask for design help.
Know what happens next

From your idea
to your packaging.

A clear specification comes first. Review the cost, artwork requirements and delivery plan before placing your order.

Talk through your project

  1. Tell us what you need

    Choose your format, print and quantity. On the next page, add your artwork, delivery ZIP code and any deadline.

  2. Review your quote

    Your final specifications, minimum quantity, production timing and shipping charges are confirmed with your quote.

  3. Confirm the final details

    Review the artwork and order terms before approval. Custom production depends on the approved specification; discuss changes or deadlines before committing.

Helpful details

Custom Mailer Boxes FAQ

Answers for planning your request.

What makes a mailer box different from a shipping box?

A mailer typically has a hinged opening designed around packing and presentation. A separate outer shipper may still be appropriate for the contents and delivery route.

Can a mailer box travel without an outer carton?

This needs assessment for the packed product. Consider the board, closure, handling and whether protecting the printed exterior matters.

How do I measure space for an unboxing kit?

Arrange all items and inserts as they will be packed, then measure the usable internal space required. See the box measurement guide.

Should I request inside printing separately?

Yes. Identify inside and outside panels explicitly; an exterior print request does not automatically include the lid interior.

Can the opening sequence affect the artwork layout?

Yes. Identify what should be seen when closed, when the lid opens and when the product is removed. Match those views to the dieline.

How much extra space should surround the product?

There is no universal clearance for every kit. Product tolerance, insert construction and packing method determine the space to evaluate.

Can one mailer size serve several product bundles?

Compare the largest and smallest packed configurations. A shared outer size may need different inserts or cushioning.

What should I send for a subscription box project?

Include the recurring item mix, packing arrangement, artwork versions and expected quantities per run. Variable contents can affect fit even when the branding stays the same.

Should I give inside or outside box dimensions?

Inside dimensions describe usable packing space; outside dimensions affect storage and shipping. Label your measurements explicitly and include the packed item and any insert. Use the format planning guide to prepare the details.

Does a larger box always protect the product better?

Extra empty space can allow movement. Fit, cushioning, board construction and packed weight need to be considered together.

Is board thickness enough to compare two boxes?

No. Thickness alone does not describe board strength or the finished package's performance. Ask for the proposed board specification and evaluate the packed combination.

Can I judge the board from the product photo?

A photograph shows a design example, not a verified board grade. The quote must identify the construction and material for your order.

Where should important artwork sit on a box?

Keep essential text away from folds, cuts and glued areas using the final dieline. A panel that looks flat on screen may wrap around an edge.

Should an insert be included in the box measurements?

Yes. Measure the complete arrangement with its insert or cushioning. Share how the item is held and removed, not just the bare product dimensions. Use the format planning guide to prepare the details.

What should I check with a physical box sample?

Check fit, assembly, closure, print-panel orientation and handling with the actual contents. A sample without your product cannot establish transit performance.

Which guide helps me compare box formats?

Use the box format comparison to distinguish presentation packaging from an outer shipping container.

What should I include when requesting custom mailer boxes?

For hinged boxes for ecommerce kits and unboxing, include internal length, width and depth; packed weight; inserts; inside/outside print areas. Add quantities per design and delivery ZIP. Use the quote checklist to organize your request.

Are the listed options confirmed production specifications for custom mailer boxes?

The configurator is a starting point for hinged boxes for ecommerce kits and unboxing. The final quote must identify the chosen construction, dimensions, print and any accessories before approval.

How do quantity and artwork affect my custom mailer boxes quote?

List quantities for each design and specify internal length, width and depth. The proposed construction and print setup determine the available quantities and price; the form does not establish a minimum.

How do I move from a custom mailer boxes request to approved artwork?

First confirm the specification for hinged boxes for ecommerce kits and unboxing; then prepare the correct layout using the artwork guide. Review pricing, proof arrangements and delivery timing before committing.

Custom Mailer Boxes with example custom branding

Your brand. On every pack.

Tell us what you are packaging. Let's find the right fit.

Start your packaging project →